Skip navigation

Category Archives: What Works

The Anchor Windlass Fusible Link is hidden just under the lip of the forward head floor!

The Anchor Windlass Fusible Link is hidden just under the lip of the forward head floor!

With the weather finally warmed up above freezing, the water had been turned back on, so I was hooking up the water hose when I noticed a big pile of anchor chain jammed up in front of the windlass. Hmmmmm, it had me wondering how the heck that had happened and a quick check showed the windlass wouldn’t turn either direction.

I pulled up the floor panels in the Guest Stateroom and Guest Head and eventually located an 80 amp fusible link that had failed. It was well hidden under the lip of the floor over the bow thruster. I checked my spares and didn’t haven any fuses that small, so checked West Marine ($20) and Amazon (2 for $5), and I’m sure you can figure out which one I ordered.

Then I went around the boat, checking the windlass control stations and discovered the aft station (in the cockpit) was engaged by the weight of a dive tank fill whip that had been draped over the canvas cover for the control station. Damn It Scott!!

The forward Thruster Well on a Nordhavn 47 is found below the floor of the guest Head.

The forward Thruster Well on a Nordhavn 47 is found below the floor of the guest Head.

I rectified the issue with the fill whip, then spent some time and brute force to get the chain unjammed from the chain stripper and windlass. Eventually, I was able to get everything put back together like it should be and I replaced the 80 amp fusible link. Fortunately, that restored windlass functionality and taught me two important lessons.

1. I typically leave the power on to the Windlass as a safety measure in case it needs to be deployed or recovered in an emergency. Now I’m thinking I should disconnect the power when I’m here at the dock (even though the breaker is hard to get to).

2. Don’t set things on top of the aft control station unless you want a big pile of anchor chain jammed up on the foredeck. All I can say about that one, is DOH!!!

Bilge Pumps are important safety features on boats that can help to keep them from sinking. Sea Eagle has three bilge pumps and they all work very well, but I noticed water collecting in the high bilge well just forward of the engine (during a routine check). A quick taste test of the rather nasty looking bilge water confirmed that it was fresh water (condensation from the Air Conditioning) and further investigation revealed that the high bilge wasn’t draining into the low keel bilge.

Disassembled Ultraswitch float switch.  The float is on top of the white high level bilge pump.

Disassembled Ultraswitch float switch. The float is on top of the white high level bilge pump.

A quick check of the excellent Nordhavn Owner’s Manual confirmed my suspicion that there was an open drain line from the high to the low bilge and an inspection revealed that a wet oil absorbent pad was effectively blocking off the drain. I removed the now slimy pad and most of the water drained out, but there was still about an inch left. Hmmmmm? I made a couple of trips up to the pilothouse, turning the High Bilge Pump on for a minute, then returning to the engine room only to find the water level about the same. More Hmmmmmm?

I turned the pump on again, left it running and returned to the Engine Room to find that the High Bilge Pump was working great, but water was flowing OUT of the drain to the lower bilge! After a few seconds of OMG, we’re sinking… I checked the lower bilge and it was full of water too. DOH! Hence the post on the Bilge Sensors.

Fully assembled Ultraswitch float switch.  Testing by inverting.

Fully assembled Ultraswitch float switch. Test by inverting.

Nordhavn uses very high quality bilge sensors (Ultraswitch Senior float switches), which are pretty idiot proof, but they need to be tested and cleaned periodically. I removed the sensor (see photos), cleaned the crud off the float that was preventing free movement, reassembled the unit and it worked like a charm. I also took the opportunity to replace the pair of 9 volt batteries in the high water alarm panel that Jeff Merrill had told me about many moons ago.

Have you tested your bilge sensors and pumps recently? 😉

Nordhavn 47 Anchor Roller.  That's all there is to it.

Nordhavn 47 Anchor Roller. That’s all there is to it.

During our sunrise departure from Hunter Bay (Lopez Island) I had noticed the anchor roller was squealing and making a gawd-awful noise. I’m sure it made our boat neighbors in that quiet anchorage wonder what the heck was happening at Oh-dark-hundred in the morning. Sorry folks!

The anchor roller hangs out over the water as part of the anchor pulpit, so there is reasonable access from the top, but if you drop something, it is going straight to the bottom! I tied a spare mooring line to the crown of the anchor and lowered it until the weight was on the line, then picked up the now-slack chain and transferred it to the port anchor roller.

Nordhavn 47 Anchor Pulpit with the roller removed.

Nordhavn 47 Anchor Pulpit with the roller removed.

The cotter pin and nut came off the anchor roller bolt very easily and then the bolt slid out and I was able to pull the brass roller up with minimal effort. I was surprised to find that there were no bearings and the pin was completely dry (no grease), which explained the squealing.

I polished and cleaned the bolt/pin and the center of roller, greased everything up good and then reassembled the roller in the pulpit. Once the chain and anchor were transferred back to the starboard anchor roller, no more squealing and I’m happy to report that it’s an easy job.

Nordhavn 47 Sea Eagle

Sea Eagle snug in her berth with the Tacoma Glass Museum and UW in the background.

Sea Eagle was snug in her Tacoma, Washington berth over the weekend. I took the opportunity to dive and clean the bottom and check on the zincs and running gear. The Petite Barnacle Buster Paint that was applied to the propellers is a complete failure after only 3 months in service. There are already sizable barnacles growing on the the main (which were laughing at my scrub brush). Grrrrr!

I did take a moment to go through the log book and realized that in the year Sea Eagle has been in Tacoma, she has been out cruising 45 times and has covered nearly 2500 nautical miles. Not bad for a boat that is primarily used on weekends!

The Thea Foss Waterway, in Tacoma has turned out to be a great location for a Nordhavn. Central Puget Sound is a few minutes away with a plethora of anchorages and marinas. Downtown Tacoma is within easy walking distance with the Tacoma Dome for entertainment, the University of Washington, Glass Museum and lots of great restaurants along the waterfront.

Heading over to dinner on the Thea Foss Waterway

Heading over to dinner on the Thea Foss Waterway

I have also had very good luck in our choice of Marinas, scoring a nice big slip, right at the bottom of the ramp, making loading the boat an easy task. The Marina staff has been exceptional and takes great care of the facilities, the boaters and the boats. Life is Good!

Dall's Porpoises

Dall’s Porpoises swim along side Sea Eagle near Maury Island

With another gorgeous Pacific Northwest weekend on tap and an event to attend in Seattle, the traffic forecasts were dire. The department of Transportation was closing down multiple lanes on I-5, along with 520 and Hwy 99. Delays of up to 3 hours were predicted! It turns out that’s really no problem if you have a boat! 😉

We cast off the lines just after noon on Friday and rode the Ebb Tide up to Elliott Bay Marina in Seattle. The weather was perfect and there was no traffic at all! We saw a few ferries and a container ship that was trying to run over some guy in a kayak, but Oh My Gosh does that beat slogging it out on the freeway!

On the way into the marina, we spotted the crew on Pacific High (Nordhavn 4709) as well as several other Nordhavn’s. Most impressive was Craig Mundie’s Serenditpity (Nordhavn 8602), which was easily the largest boat in the Marina and is actually more impressive than the massive cruise ships docked right next door.

Dall's Porpoises swimming in the wake.

Dall’s Porpoises swimming in the wake.

We had a magnificent weekend, just enjoying life and rode the flood tide south Sunday afternoon. As we neared Maury Island, we received a text from several dive buddies that they were just splashing at the Maury Island Barges so we diverted over there to say hello. As we approached, a small group of Dall’s Porpoises swam along side the Sea Eagle and were feeding in our very small wake.

Water Filters and UV Purifier.

Water Filters and UV Purifier.

Spring is in full bloom and the warm weather has boaters out cleaning the winter gunk off their boats. Sea Eagle is no exception, and has been thoroughly washed and waxed this week. I also caught up on some annual maintenance chores, including replacing the water filters and the Ultra Violet lamp on the purifier.

I ran down to the Fuel Dock and took on 600 gallons of fuel ($2200), which should last me the entire year. The fuel tanks are now chock-a-block full (including the Standadyne Fuel additives).

New LED fixture in the back of the Engine Room.

New LED fixture in the back of the Engine Room.

I had also noticed the back of the engine room was very dark when I replaced the Hot Water Heater last month, so installed a bright new LED fixture in place of the old 24 volt dome light. It made a huge difference and makes it MUCH easier to see into my tool box and to work on both the Generator and Wing Engine. It was so bright in fact that I changed all the fluids and filters out on both engines.

A new Simrad AIS Tranceiver is installed on Sea Eagle

A new Simrad AIS Tranceiver is installed on Sea Eagle

Sea Eagle did manage to get out and enjoy the sunshine over Super Bowl weekend with an overnight trip to meet some friends. However, with the bitter cold winter weather (9° F this week), I have been working inside the boat far more than outside.

I installed a new AIS trasceiver (Simrad) and really enjoyed being able to to see the commercial vessels and having them see me while cruising through dense fog on Sunday morning. I noticed a crewboat heading to a break bulk carrier that actually altered his course based on the AIS information that I was broadcasting.

The Simrad unit is much nicer than the old no-name AIS receiver that came with the boat. The old unit was only set up to communicate via 4800 Baud (NMEA 0183), which meant targets never had names and would drop off the Nobeltec display for ten minutes at a time. The new unit is hooked up via a simple USB cable and is set for High Speed (NMEA 0183), so displays near real time data, including names, positions, speed vectors, turning, etc. It makes running in the fog much less stressful!

Other recent projects have included complete dis-assembly of the Racor Fuel Filters, cleaning the asphaltenes that precipitated on the water separator and re-assembly with new gaskets, o-rings and filters.

High-Speed Wireless Internet Access was also installed using the free Click! Network Cable that is available at the dock. It makes getting work done on the boat much easier when manuals are just a click away!

One of the very few disadvantages of the dry stack that is found on most Nordhavn Trawlers is that they will occasionally blow soot all over the back of the boat (or worse, your neighbors boat) when starting up a cold main engine. Over the past six months of use, we have discovered that this primarily occurred after heavy rainfall had washed built up soot down the stack to blown back out on start-up.

Version One Soot Sock in place covering the end of the exhaust stack.

Version One Soot Sock in place covering the end of the exhaust stack.

The trick to avoiding the soot in the first place is putting a rain cap in place while the boat is parked (you will see the commercial fishing boats using a bucket for this). Scroll down past the end of the article to see Scott’s version of a rain cap made from 5″ PVC. One additional way to help prevent the accumulation of soot in the first place is to run the engine exhaust hot enough to burn the soot periodically, which means running the boat at near full throttle until you see the exhaust smoke clear (~ 10 minutes).

The above will help with soot, but not completely prevent it. That is where the Soot Sock comes into play. When starting up the boat in a marina with calm winds, we usually cover the end of the exhaust with a Soot Sock to catch any of the carbon particles exiting the stack on start up. We have two versions of the sock and use both, depending on the wind direction.

Our original Soot Sock is a simple black plastic flower pot (the flexible, disposable ones from a nursery) with a black ladies nylon stocking taped to it. A 1″ PVC elbow is bolted to the pot to allow the Soot Sock to be deployed and recovered with a boat hook. This sock works well if the wind is coming from the bow and you are very careful when removing the Soot Sock so that it doesn’t tip forward and drop soot all over the boat deck.

Version 2 of Scott's Soot Sock covering the end of the exhaust Stack.

Version 2 of Scott’s Soot Sock covering the end of the exhaust Stack.

In less favorable wind conditions, we use version two of the Soot Sock. It is made from an 8″ long section of 5″ PVC pipe, cemented to a 45° elbow. A black, ladies nylon stocking is attached to the end of the elbow to catch the soot (with a hose clamp). There is also a short section of 2″ PVC bolted to the side that allows deploying/recovering the sock with a boat hook.

While much heavier than our flower pot design, the 5″ PVC Soot Sock catches and holds soot very well since the bend of the elbow creates a natural catchment for the soot to accumulate in that does not blow all over the boat when recovering the soot sock.

Version 2 Soot Sock

Version 2 Soot Sock

PVC Rain Cap installed over the end of the exhaust stack.

PVC Rain Cap installed over the end of the exhaust stack.

PVC Rain Cap installed on the stack

PVC Rain Cap installed on the stack

Two new Wallas 40dT diesel furnaces installed in the Engine Room.

Two new Wallas 40dT diesel furnaces installed in the Engine Room.

Sea Eagle was purchased with two Wallas Diesel Heaters (D40’s) that had been installed by Nordhavn (PAE) when the boat was commissioned. During the purchasing and survey process, I was lead to believe that they simply needed servicing and were functional, so I pulled out both furnaces and took them up to ScanMarine in Seattle for service. ScanMarine inspected both units and informed me that they were not salvageable and in the strongest terms possible warned me to inspect my exhaust system for a splash riser.

Both furnaces had ingested so much salt water through the exhaust that they were corroded into a mass of gunk inside. That meant having to purchase two new furnaces for 6 more BOAT units! OUCH! The forward unit that heated the staterooms only had 27 hours of run time on the furnace and it was now nothing more than a high priced brick.

New Wallas Thermostats were installed to replace the old round units.

New Wallas Thermostats were installed to replace the old round units.

I returned to the boat, checked the exhaust tubing and sure enough, it ran straight down from the through hulls to both furnaces. There were no drip loops, splash risers or anything done to prevent the intrusion of salt water. I was appalled that the heater installers had failed to even follow the minimum requirement of a 12″ splash riser at the through hull (required by Wallas), so had wasted two $3000 furnaces. It’s hard to get good help these days.

After the shock wore off, I installed the two new Wallas furnaces (40dT’s). Having the power, fuel and ducting already run (although some of the ducting was also wrong) helped immensely, but replacing and re-engineering the exhaust tubing was quite a job. It took me a couple of days to get the new thermostats installed, new exhaust installed/insulated and everything up and running.

The good news is that I like the new Wallas DT units much better than the older D units. They bring in fresh air and heat it, helping to keep the boat dry. I had Wallas heaters on all three of my dive boats (including the Dive Charter Boat) and always marveled at how well they would defog the windows even with 14 dripping wet divers huddled in the cabin.

This is the PAE installed exhaust tube (1 of 2) that runs straight down from the through hull to the furnace.

This is the PAE installed exhaust tube (1 of 2) that runs straight down from the through hull to the furnace.

This is the new exhaust tubing run at the same location, showing the Wallas required 12" splash riser that was never installed.

This is the new exhaust tubing run at the same location, showing the Wallas required 12″ splash riser that was never installed.

Transiting the West Coast of the United States was our first voyage in the “new to us” Sea Eagle. With the short weather windows that appear on the “Left Coast” and the very constrained schedules of our crew, we decided to run non-stop for the entire trip.

Captain Mike Ferguson at the wheel of the Sea Eagle.  Notice the blackout curtain on the ceiling.

Captain Mike Ferguson at the wheel of the Sea Eagle. Notice the blackout curtain on the ceiling. Mike’s comment when he first sat down in the Stidd Helm Chair was, ‘you know, you’ll never get me out of this chair’!

With a four person crew, each would stand two, 3 hour watches per day. The most experienced members of the crew, licensed Captains Scott Boyd and Mike Ferguson, stood the 00:00 to 03:00 and 03:00 to 06:00 watches, followed by Jim Randall from 06:00 to 09:00 and Janet Boyd from 09:00 to noon. Jim worked double duty the entire trip, staying up with Janet (the least experienced) to make sure she always had help available if she didn’t understand something on the Radar.

Radar, AIS and a dark pilothouse are some of the tools for a successful night passage. Notice the Blackout Curtain on the ceiling of the pilothouse in the photo above. This keeps the glare from the instruments from reflecting off of the white ceiling and helps significantly with the watch stander’s night vision, as does the red interior courtesy lights.

Engine room checks were performed every hour for the first 24 hours underway, then we reduced the checks to once or twice per three hour watch. During the 5.5 days underway, the only issue that had to be addressed was a leak in the steering system components that had just been installed by the yard.

The three hour watches are easy on the crew, allow for plenty of rest and relaxation. Here you can see some of the crew reading and relaxing in the pilothouse. It’s a tough life, isn’t it? 😉

Jim Randall and Nancy Ferguson relaxing in the Pilothouse while off duty.  Notice the Ditch Bag ready to go on the watch berth?

Jim Randall and Nancy Ferguson relaxing in the Pilothouse while off duty. Notice the Ditch Bag ready to go on the watch berth?

Admiral Janet Boyd letting the captain know what she thinks he's number 1.

Admiral Janet Boyd letting the captain know what she still thinks he’s number 1.